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MWM TCG 2020 Gas Engine

Optimum Energy Efficiency for Your Plant Operation

Versatile Solution for Various Requirements

The MWM TCG 2020 gas engine is used in numerous industries worldwide, e.g. in industrial production, in municipal energy supply, and in projects of independent energy suppliers. The series is particularly well-suited for medium- and large-scale cogeneration projects, with an electrical output range from 1,000 to 1,560 kW and higher. The engine efficiently generates thermal energy that can be used for heating, hot water supply, or industrial processes, without energy losses. In addition to natural gas, it is also possible to make efficient use of biogas, landfill gas, sewage gas, mine gas, and other gases.

TCG 2020 V20

High Efficiency, Low Operating Costs

The various versions of the TCG 2020, including the specially optimized V12 version for natural gas (RW) and the version for biogas (XW), are characterized by very low operating costs and high efficiency. They offer long maintenance intervals, low lubricating oil consumption, and a user-friendly design. Additionally, there are special models such as the TCG 2020 K, which is tailored to special ambient conditions, e.g. for use at high altitudes or with high intake air temperatures.

Proven Technology in Use Worldwide

The more than 2,000 generator sets of the TCG 2020 series delivered worldwide furnish evidence of the system’s feasibility. These engines generate a combined electrical output of about 2.8 million kW. They are used in a wide range of applications, including the waste-to-energy sector, greenhouse energy supply, and healthcare facilities.

MWM TCG 2020 Gas Engine—Benefits at a Glance

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Wide Range of Deployment Options

  • Ideal for energy generation in recycling plants, district heating networks, healthcare, greenhouses, and industrial projects
  • Proven in IPP and municipal utilities applications
  • Adaptable to the technical requirements of various industries
  • Can be used efficiently in modern concepts for distributed heat and power generation
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High Reliability in Continuous Operation

  • Long maintenance intervals for operation with fewer interruptions
  • Designed for continuous use under demanding conditions
  • Sturdy design and high operational reliability for a longer service life
  • Reliable partner for plants with high availability requirements
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Low Operating Costs

  • Up to 50% less lubricating oil consumption than comparable systems
  • Longer maintenance cycles increase uptime, reduced service costs
  • Particularly economical in natural gas operation with optimized efficiency of up to 43% (under ISO conditions)

Optimum Performance in Island-Mode Operation

Why the TCG 2020K Is Especially Suitable for Off-Grid Applications

TCG 2020K
  • Developed especially for off-grid operation, ideal for protection against power failures or for deployment in closed energy systems
  • Adapted to high intake air temperatures and high altitudes, therefore suitable for demanding climate conditions
  • Optimized combustion thanks to reduced crevice volume reduces gas consumption and emissions
  • Saves up to 15% gas per year, reducing operating costs
  • Extended maintenance intervals thanks to clean intake air and efficient blow-by recirculation
  • High efficiency through improved turbocharger design and water-cooled bearing housings

Overview: Deployment Options of the TCG 2020

Industry

Industrial Applications

The TCG 2020 supplies both power and usable heat for industrial processes. It ensures stable supply with high efficiency and availability. TCG 2020 gas engines are in daily use around the world, supplying energy e.g. to a mushroom producer in Poland and a Slovakian packaging manufacturer.

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Utilities and IPP

Energy for IPPs

The series is ideally suited for supplying office and residential complexes as well as critical infrastructure. Thanks to its balance and reliability, the TCG 2020 is an economical solution for distributed power generation. Application examples of this model include the supply of heat and power to hospitals in Turkey and the supply of the headquarters of a Romanian energy supplier.

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Waste to Energy

Waste to Energy (WtE)

Thanks to its flexibility, the TCG 2020 is also suitable for operation with biogas, sewage gas, or landfill gas. It also runs in numerous biogas plants around the globe and in sewage treatment plants, such as the one in Zagreb, where energy is efficiently generated from waste materials.

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Combined Heat and Power

Combined Heat and Power (CHP)

The TCG 2020 is an efficient solution for use in CHP plants. It generates power and usable heat at the same time, making it ideal for a wide range of applications. Additionally, it can be used in combination with absorption chillers. A Polish manufacturer of medical products, for example, covers his cooling needs with the help of this technology.

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Distributed Power Generation

Distributed Power Generation

The TCG 2020 enables flexible energy generation for various applications. It is used in numerous industries and can easily be integrated into existing systems either in a building or as an integrated container solution. Moreover, the K variant is optimized for use at high altitudes or with high intake air temperatures.

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Energy Innovation

Energy Innovation with Hydrogen

The series is designed for operation with natural gas and a hydrogen admixture of up to 25 vol%. Therefore, it offers flexibility in the choice of energy source and supports modern supply concepts.

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FAQ

Why is the MWM TCG 2020 a good choice for operators?

The TCG 2020 stands out with its high electrical and thermal efficiency, low operating costs, and compact design. Moreover, it is compatible with various types of gas.

Which fields of application is the MWM TCG 2020 especially suitable for?

The gas engine is suitable for a wide range of applications, including recycling plants, heating networks, hospitals, greenhouses, industry, and IPP projects.

What are the benefits of the series in terms of operating costs?

Thanks to the compact plant design, the TCG 2020 series achieves a high power density with a very small footprint. This not only facilitates the planning and implementation of projects in confined spaces, but also transportation and installation.

What are the benefits of using the MWM TCG 2020 in CHP plants?

The simultaneous generation of heat and power boosts the overall efficiency of the engine. At the same time, it cuts operating costs and helps to reduce emissions.

What electrical output range does the MWM TCG 2020 cover?

The TCG 2020 is available in the output range from 1,000 to 1,560 kW. Therefore, it is the ideal choice for energy projects that necessitate a compact, high-performance solution.

How does the TCG 2020 behave under demanding ambient conditions?

The series also features variants such as the TCG 2020 K, which was developed especially for deployment under non-standard conditions, such as high altitudes or high ambient temperatures. Thus, high performance is possible even under difficult operating conditions.

Technical Information on the TCG 2020 for Download

MWM TCG 2020 Download

MWM TCG 2020 Gas Engine

The brochure provides a concise overview of the performance data, technology, and range of applications of the TCG 2020 series. Optimized components such as the intake duct, combustion chamber, and spark plugs ensure high efficiency and low lubricating oil consumption. Whether operating in parallel with the grid or as a standalone solution with black-start capability, the TCG 2020 is engineered to meet diverse requirements and offers tailored options for reliable, continuous operation on natural gas or biogas.

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Insights: Application of the MWM TCG 2020

Visit the international MWM website for information on reference projects in which the TCG 2020 is being used successfully in various applications and industries worldwide.

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Performance Data: TCG 2020 Gas Engine

Natural Gas Applications, NOx ≤ 500 mg/Nm3 *

TCG 2020 V12
RW = Optimized for high total efficiency at requested power
Engine type 50 Hz
Electrical output kW 1,000
Thermal output ± 8% kW 1,056
Electrical efficiency % 43.0
Thermal efficiency % 45.4
Total efficiency % 88.4
Power to heat ratio ** 0.95
TCG 2020 V12 K
K = Optimized for robustness and low CAPEX
Engine type 50 Hz 60 Hz
Electrical output kW 1,125 1,125
Thermal output ± 8% kW 1,251 1,262
Electrical efficiency % 41.0 40.7
Thermal efficiency % 45.6 45.6
Total efficiency % 86.6 86.3
Power to heat ratio ** 0.90 0.89
TCG 2020 V12
R = Optimized for high total efficiency
Engine type 50 Hz 60 Hz
Electrical output kW 1200 1200
Thermal output ± 8% kW 1,189 1196
Electrical efficiency % 43.7 43.4
Thermal efficiency % 43.3 43.2
Total efficiency % 87.0 86.6
Power to heat ratio ** 1.00 1.00
TCG 2020 V16 K
K = Optimized for robustness and low CAPEX
Engine type 50 Hz 60 Hz
Electrical output kW 1,500 1,500
Thermal output ± 8% kW 1,675 1,686
Electrical efficiency % 40.9 40.6
Thermal efficiency % 45.7 45.7
Total efficiency % 86.6 86.3
Power to heat ratio ** 0.89 0.89
TCG 2020 V16
R = Optimized for high total efficiency
Engine type 50 Hz 60 Hz
Electrical output kW 1,560 1,560
Thermal output ± 8% kW 1,576 1,589
Electrical efficiency % 43.3 43.0
Thermal efficiency % 43.8 43.8
Total efficiency % 87.1 86.8
Power to heat ratio ** 0.99 0.98

* “after commissioning (E10)”
The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Biogas, Landfill Gas, and Sewage Gas Applications, NOx ≤ 500 mg/Nm3 *

TCG 2020 V12
XW = Optimized for operation with biogases at requested power
Engine type 50 Hz
Electrical output kW 1,000
Thermal output ± 8% kW 1,035
Electrical efficiency % 42.6
Thermal efficiency % 44.1
Total efficiency % 86.7
Power to heat ratio ** 0.97
TCG 2020 V12
X = Optimized for operation with biogases
Engine type 50 Hz 60 Hz
Electrical output kW 1,200 1,200
Thermal output ± 8% kW 1,192 1,201
Electrical efficiency % 43.0 42.7
Thermal efficiency % 42.7 42.7
Total efficiency % 85.7 85.4
Power to heat ratio ** 1.00 1.00
TCG 2020 V16
X = Optimized for operation with biogases
Engine type 50 Hz 60 Hz
Electrical output kW 1,560 1,560
Thermal output ± 8% kW 1,566 1,580
Electrical efficiency % 42.7 42.3
Thermal efficiency % 42.9 42.8
Total efficiency % 85.6 85.1
Power to heat ratio ** 1.00 0.99

* 5% O2 and dry exhaust gases
** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please remember that this is a theoretical value that may deviate from actually measured values.
The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

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Specifications and Service Intervals: TCG 2020 Gas Engine

Dimensions and Weights

TCG 2020 V12
RW = Optimized for high total efficiency at requested power
XW = Optimized for operation with biogases at requested power
Engine type 50 Hz
Length mm 4,660
Width mm 1,810
Height mm 2,210
Dry weight genset kg 11,200
Bore / stroke mm 170/195
Displacement dm3 53.1
Speed min-1 1,500
Mean piston speed m/s 9.8
TCG 2020 V12 K
K = Optimized for robustness and low CAPEX
Engine type 50 Hz 60 Hz
Length mm 4,790 5,970
Width mm 1,810 1,790
Height mm 2,210 2,210
Dry weight genset kg 11,700 13,000
Bore / stroke mm 170/195 170/195
Displacement dm3 53.1 53.1
Speed min-1 1,500 1,500
Mean piston speed m/s 9.8 9.8
TCG 2020 V12
R = Optimized for high total efficiency
X = Optimized for operation with biogases
Engine type 50 Hz 60 Hz
Length mm 4,790 5,970
Width mm 1,810 1,790
Height mm 2,210 2,210
Dry weight genset kg 11,700 13,000
Bore / stroke mm 170/195 170/195
Displacement dm3 53.1 53.1
Speed min-1 1,500 1,500
Mean piston speed m/s 9.8 9.8
TCG 2020 V16 K
K = Optimized for robustness and low CAPEX
Engine type 50 Hz 60 Hz
Length mm 5,430 6,640
Width mm 1,810 1,790
Height mm 2,210 2,210
Dry weight genset kg 13,300 14,900
Bore / stroke mm 170/195 170/195
Displacement dm3 70.8 70.8
Speed min-1 1,500 1,500
Mean piston speed m/s 9.8 9.8
TCG 2020 V16
R = Optimized for high total efficiency
X = Optimized for operation with biogases
Engine type 50 Hz 60 Hz
Length mm 5,430 6,640
Width mm 1,810 1,790
Height mm 2,210 2,210
Dry weight genset kg 13,300 14,900
Bore / stroke mm 170/195 170/195
Displacement dm3 70.8 70.8
Speed min-1 1,500 1,500
Mean piston speed m/s 9.8 9.8

* On request
The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Service Intervals

TCG 2020 V12, V16, V12 K, V16 First service (check valve clearance) Cylinder head inspection Major overhaul
Natural gas, purified biogas, sewage gas, and landfill gas 4,000 oh 32,000 oh* 64,000 oh
Unpurified biogas, sewage gas, and landfill gas 2,000 oh 16,000 oh* 64,000 oh
TCG 2020 V12
RW = Optimized for high total efficiency at requested power
XW = Optimized for operation with biogases at requested power 		First service (check valve clearance) Cylinder head inspection Major overhaul
Natural gas 4,000 oh 40,000 oh* 80,000 oh
Purified biogas, sewage gas, and landfill gas 4,000 oh 32,000 oh* 64,000 oh
Unpurified biogas, sewage gas, and landfill gas 2,000 oh 16,000 oh* 64,000 oh

* “after commissioning (E10)”
The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.