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MWM TCG 3020 Gas Engine

Where Performance and Adaptability Meet

Efficient Energy Solution for Various Requirements

The MWM TCG 3020 is the all-round talent among gas engines. Available in various configurations with 12, 16, and 20 cylinders at 50 Hz as well as a 20-cylinder model at 60 Hz, it covers a wide range of applications with an electrical output of 1,380 to 2,300 kW. Its high efficiency makes it especially attractive for industrial processes with fluctuating load profiles, public energy supply, and large building complexes that require a reliable, efficient energy source.

TCG 3020 V16

Wide Range of Fuel Choices, High Efficiency

Apart from natural gas and biogas, the TCG 3020 can also run on APG, propane gas, and natural gas with a hydrogen admixture of up to 25 vol%. When running on natural gas, the engine achieves an electrical efficiency of up to 45%. With biogas, the electrical efficiency reaches up to 43.6%. Thanks to the compatibility with different fuels, the TCG 3020 can be used in a variety of projects.

Digital Control for Stable Performance

The integrated digital control unit TPEM (Total Plant & Energy Management) enables precise monitoring and efficient control of the entire system. In this way, operating data can be evaluated in real time and plants can be optimized systematically. In combination with its compact, sturdy design and comparatively low operating costs, the TCG 3020 represents a modern, sustainable solution for a wide range of energy projects.

MWM TCG 3020: Efficiency Meets Versatility

Watch the product video to learn more about the powerful technology, compact design, and digital control of the TCG 3020. With its high electrical efficiency and variants from V12 to V20, the engine is suitable for industrial, municipal, and energy-intensive applications.

MWM TCG 3020 Gas Engine—Benefits at a Glance

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The Gas Engine with High Efficiency and Flexibility

  • Enables operation with different types of gas, including natural gas, APG, propane gas, biogas, and others.
  • Long maintenance intervals of up to 80,000 operating hours depending on the gas quality
  • Low maintenance costs due to sturdy plant design
  • Compact design reduces installation overhead
  • Low TCO thanks to high performance
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Higher Output, Higher Profitability

  • Up to 18% more output compared to the predecessor model
  • High availability thanks to digital control system TPEM
  • Electrical efficiency of up to 45% for natural gas and 43.6% for biogas
  • Improved controllability for fluctuating load requirements
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Designed for Operation with Hydrogen Admixture

  • Suitable for natural gas operation with a hydrogen admixture of up to 25 vol%
  • Possibility to retrofit existing plants with the MWM 25H2-Kit
  • Hydrogen operation officially confirmed by the “Hydrogen Power” signet

Optimized Variant for APG and Propane Gas

What Makes the MWM 3020 V20 Z so Special in the Field of Petrochemicals and Refineries

Optimized Variant for APG and Propane Gas
  • Optimized performance and efficiency for operation with APG and propane gas
  • 22% higher electrical output (1,880 kW) in propane gas mode compared to the natural gas variant
  • TCG 3020 V20 Z suitable for the range of MN 33-90
  • Operation can be switched to natural gas (dual gas operation)

Flexibility: Application Fields of the MWM TCG 3020

Industry

Industrial Applications

The TCG 3020 is designed for the independent energy supply of medium-sized industrial plants and production facilities. Its durability and high performance make it ideal for continuous operation under changing load conditions. Around the globe, hundreds of TCG 3020 units supply a wide range of operations, such as greenhouses, textile factories, and petrochemical or metalworking facilities.

Utilities and IPP

Energy for IPPs

Owing to its high reliability, output, and efficiency, the TCG 3020 is the ideal solution for urban energy supply and independent energy producers. Around the globe, TCG 3020 gas engines regularly supply thousands of people and important buildings with heat, power, and cooling.

Waste to Energy

Waste to Energy (WtE)

The blend of cutting-edge development and state-of-the-art technology makes the TCG 3020 one of the world’s leading solutions for biogas, sewage gas, and landfill gas applications in the output range from 1.3 to 2.3 MW. The unit’s low maintenance costs and high efficiency ensure a short payback period.

Combined Heat and Power

Combined Heat and Power (CHP)

In CHP plants, the TCG 3020 generates power and usable heat at the same time. What is more, as with all MWM gas engines, the TCG 3020 can also operate additional steam generators or absorption chillers with the energy from the exhaust gas heat and can be integrated into existing systems.

Distributed Power Generation

Distributed Power Generation

The TCG 3020 is a convincing solution for operators who depend on flexible and economical energy. Whether installed in a building or as a compact container solution, this engine supplies heat and power efficiently and on demand directly where it is needed.

Energy Innovation

Energy Innovation with Hydrogen

The MWM TCG 3020 is designed for natural gas operation with a hydrogen admixture of up to 25 vol%. Thus, the engine is prepared for future requirements and represents a safe, long-term investment for a wide range of applications.

FAQ

Which applications is the MWM TCG 3020 especially suitable for?

The TCG 3020 series is highly suitable for distributed energy generation in industrial enterprises, at heat and power providers, and for large building complexes. The integrated combined heat and power generation technology enables efficient use of the waste heat generated during operation, e.g. for heating systems or industrial processes. Therefore, the gas engine represents an economical solution for reliable, versatile energy supply.

Which control system is used for the TCG 3020?

The digital system TPEM (Total Plant & Energy Management) is used to control and monitor the plant. The TPEM system logs all relevant operating data in a central system, enabling continuous plant monitoring, proactive maintenance, and precise output control both on site and via remote access.

How long are the maintenance intervals of the TCG 3020?

If the gas quality is high, it is possible to have maintenance intervals of up to 80,000 operating hours until the next general overhaul. This significantly reduces downtimes and increases the cost-effectiveness of the plant operation in the long term. The sturdy engine design also maximizes operational reliability.

How much more powerful is the TCG 3020 compared to its predecessor?

Depending on the version, the electrical output achieved by the TCG 3020 is up to 18 percent higher than that of the predecessor model. Nevertheless, the external dimensions have remained almost the same. This makes it possible to replace existing plants with a more powerful generator set without any major conversion work.

What retrofit solutions are available for hydrogen operation?

MWM offers the 25H2-Kit for existing plants. With this retrofit kit, the TCG 3020 can be upgraded for operation with natural gas with a hydrogen admixture of up to 25 vol%. This allows operators to flexibly adapt their existing infrastructure to future fuel requirements.

Which fuels can be used with the TCG 3020?

The gas engine is suitable for various gas types. Apart from natural gas, it supports the use of biogas, APG, propane gas, and natural gas with a hydrogen admixture of up to 25 vol%. This variety of fuels enables flexible plant operation.

How does the TCG 3020 support alternating load requirements in industrial applications?

The digital control and the engine’s ability to adapt flexibly to different output requirements enable stable operation even in the case of frequent load changes. This makes the TCG 3020 especially suitable for production operations with dynamic energy requirements. The ability to react quickly contributes greatly to the security of supply.

Technical Information on the TCG 3020 for Download

MWM TCG 3020 EN Download

MWM TCG 3020 Gas Engine

The brochure provides a concise overview of the technical properties, deployment options, and benefits of the TCG 3020. It shows how modern components, a compact design, and the digital TPEM (Total Plant & Energy Management) control contribute to high efficiency, operational reliability, and versatile use.

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MWM 25H2-Kit TCG 3020 EN Download

MWM 25H2-Kit for TCG 3020

The MWM 25H2-Kit enables the operation of TCG 3020 plants with natural gas with a hydrogen admixture of up to 25 vol%. It is designed for frequencies of 50 Hz and 60 Hz. Apart from new plants, retrofit kits are available to prepare existing systems for the hydrogen operation.

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Insights: Application of the MWM TCG 3020

Visit the international MWM website to learn more about how the TCG 3020 is being used successfully in various projects around the globe.

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Competence for Your Energy Future

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Performance Data: TCG 3020 Gas Engine

Natural Gas Applications, NOx ≤ 500 mg/Nm3 *

TCG 3020 V12
P = Optimized for high electrical efficiency
TCG 3020 V12
R = Optimized for high total efficiency
Engine type 50 Hz 50 Hz
Electrical output kW 1,380 1,380
Electrical efficiency ** % 45.0 44.0
Thermal efficiency ** % 42.3 43.6
Overall efficiency % 87.3 87.6
Power to heat ratio *** 1.06 1.01
TCG 3020 V16
P = Optimized for high electrical efficiency
TCG 3020 V16
R = Optimized for high total efficiency
Engine type 50 Hz 50 Hz
Electrical output kW 1,840 1,840
Electrical efficiency ** % 44.7 44.0
Thermal efficiency ** % 42.6 43.6
Overall efficiency % 87.3 87.6
Power to heat ratio *** 1.05 1.01
TCG 3020 V20
P = Optimized for high electrical efficiency
Engine type 50 Hz 60 Hz
Electrical output kW 2,300 2,300
Electrical efficiency ** % 45.0 44.4
Thermal efficiency ** % 42.3 42.5
Overall efficiency % 87.3 86.9
Power to heat ratio *** 1.06 1.04
TCG 3020 V20
R = Optimized for high total efficiency
Engine type 50 Hz 60 Hz
Electrical output kW 2,300 2,300
Electrical efficiency ** % 44.0 43.7
Thermal efficiency ** % 43.6 43.6
Overall efficiency % 87.6 87.3
Power to heat ratio *** 1.01 1.01
TCG 3020 V20
PV = Optimized for high efficiency for requested power
Engine type 50 Hz 60 Hz
Electrical output kW 2,000 2,000
Electrical efficiency ** % 44.4 43.9
Thermal output kW 1,949 1,982
Thermal efficiency ** % 43.3 43.5
Overall efficiency % 87.7 87.4
Power to heat ratio *** 1.02 1.01
TCG 3020 V20
RV = Optimized for high response for requested power
Engine type 50 Hz 60 Hz
Electrical output kW 2,000 2,000
Electrical efficiency ** % 43.7 43.4
Thermal output kW 2,026 2,038
Thermal efficiency ** % 44.2 44.2
Overall efficiency % 87.9 87.6
Power to heat ratio *** 0.99 0.98

* 5% O2 and dry exhaust gases
** On request
*** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please remember that this is a theoretical value that may deviate from actually measured values.
The values given in these tables are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Natural Gas Applications, NOx ≤ 250 mg/Nm3 *

TCG 3020 V12
P = Optimized for high electrical efficiency
TCG 3020 V12
R = Optimized for high total efficiency
Engine type 50 Hz 50 Hz
Electrical output kW 1,380 1,380
Electrical efficiency ** % 43.9 42.9
Thermal efficiency ** % 43.2 44.5
Overall efficiency % 87.1 87.4
Power to heat ratio *** 1.02 0.96
TCG 3020 V16
P = Optimized for high electrical efficiency
TCG 3020 V16
R = Optimized for high total efficiency
Engine type 50 Hz 50 Hz
Electrical output kW 1,840 1,840
Electrical efficiency ** % 43.6 42.9
Thermal efficiency ** % 43.5 44.5
Overall efficiency % 87.1 87.4
Power to heat ratio *** 1.00 0.96
TCG 3020 V20
P = Optimized for high electrical efficiency
Engine type 50 Hz 60 Hz
Electrical output kW 2,300 2,300
Electrical efficiency ** % 44.0 43.5
Thermal efficiency ** % 43.1 43.3
Overall efficiency % 87.1 86.8
Power to heat ratio *** 1.02 1.00
TCG 3020 V20
R = Optimized for high total efficiency
Engine type 50 Hz 60 Hz
Electrical output kW 2,300 2,300
Electrical efficiency ** % 42.9 42.6
Thermal efficiency ** % 44.6 44.6
Overall efficiency % 87.5 87.2
Power to heat ratio *** 0.96 0.96
TCG 3020 V20
PV = Optimized for high efficiency for requested power
Engine type 50 Hz 60 Hz
Electrical output kW 2,000 2,000
Electrical efficiency ** % 43.4 42.9
Thermal output kW 2,031 2,065
Thermal efficiency ** % 44.1 44.3
Overall efficiency % 87.5 87.2
Power to heat ratio *** 0.98 0.97
TCG 3020 V20
RV = Optimized for high response for requested power
Engine type 50 Hz 60 Hz
Electrical output kW 2,000 2,000
Electrical efficiency ** % 42.6 42.3
Thermal output kW 2,123 2,136
Thermal efficiency ** % 45.2 45.2
Overall efficiency % 87.8 87.5
Power to heat ratio *** 0.94 0.94

* 5% O2 and dry exhaust gases
** On request
*** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please remember that this is a theoretical value that may deviate from actually measured values.
The values given in these tables are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Natural Gas Applications with 25 vol% Hydrogen (NOx ≤ 500 mg/Nm3* / 1.0 g/bhph*)

Engine type
Configuration
TCG 3020 V12
P+ High Efficiency plus 25H2-Kit = Optimized for high electrical efficiency with 25 vol.% hydrogen kit
TCG 3020 V12
R+ High Response plus 25H2-Kit = Optimized for high total efficiency with 25 vol.% hydrogen kit
Electrical power** kW 1,380 1,380
Electrical efficiency** % 44.6 43.9
Thermal efficiency (±8 %) % 42.5 43.6
Total efficiency % 87.1 87.5
Power to heat ratio *** 1.05 1.00
Engine type
Configuration
TCG 3020 V16
P+ High Efficiency plus 25H2-Kit = Optimized for high electrical efficiency with 25 vol.% hydrogen kit
TCG 3020 V16
R+ High Response plus 25H2-Kit = Optimized for high total efficiency with 25 vol.% hydrogen kit
Electrical power** kW 1,840 1,840
Electrical efficiency** % 44.6 43.6
Thermal efficiency (±8 %) % 42.6 43.9
Total efficiency % 87.2 87.5
Power to heat ratio *** 1.05 0.99
Engine type
Configuration
TCG 3020 V20
P+ High Efficiency plus 25H2-Kit = Optimized for high electrical efficiency with 25 vol.% hydrogen kit
TCG 3020 V20
R+ High Response plus 25H2-Kit = Optimized for high total efficiency with 25 vol.% hydrogen kit
Electrical power** kW 2,300 2,300
Electrical efficiency** % 44.6 43.6
Thermal efficiency (±8 %) % 42.6 43.9
Total efficiency % 87.2 87.5
Power to heat ratio *** 1.05 0.99
Engine type
Configuration
TCG 3020 V20
PV+ High Efficiency for Requested Power plus 25H2-Kit = Optimized for high electrical efficiency at requested power with 25 vol.% hydrogen kit
TCG 3020 V20
RV+ High Response for Requested Power plus 25H2-Kit = Optimized for high total efficiency at requested power with 25 vol.% hydrogen kit
Electrical power** kW 2,000 2,000
Electrical efficiency** % 44.0 43.3
Thermal efficiency (±8 %) % 43.6 44.6
Total efficiency % 87.6 87.9
Power to heat ratio *** 1.01 0.97

* 5% O2 and dry exhaust gases
** Exhaust gas cooled to 120°C for natural gas
*** According to ISO 3046-1
**** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please remember that this is a theoretical value that may deviate from actually measured values.
The values given in these tables are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Propane gas applications, NOx ≤ 250 mg/Nm3 *

TCG 3020 V20
Z = Optimized for operation with propane gas
Engine type 50 Hz 60 Hz
Electrical output kW 1,880 * 1,880 *
Electrical efficiency ** % 41.8 41.5
Thermal output kW 2,063 2,078
Thermal efficiency ** % 45.9 45.8
Overall efficiency % 87.7 87.3
Power to heat ratio *** 0.91 0.91

* The electrical output of 1880 kWel is also achieved with natural gas applications.
** According to ISO 3046-1
*** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please
remember that this is a theoretical value that may deviate from actually measured values.

Biogas, Landfill Gas, and Sewage Gas Applications, NOx ≤ 500 mg/Nm3 *

TCG 3020 V12
X = Optimized for operation with all biogases
Engine type 50 Hz
Electrical output kW 1,380
Electrical efficiency ** % 43.6
Thermal efficiency ** % 42.7
Overall efficiency % 86.3
Power to heat ratio *** 1.02
TCG 3020 V16
X = Optimized for operation with all biogases
Engine type 50 Hz
Electrical output kW 1,840
Electrical efficiency ** % 43.6
Thermal efficiency ** % 42.7
Overall efficiency % 86.3
Power to heat ratio *** 1.02
TCG 3020 V20
X = Optimized for operation with all biogases
Engine type 50 Hz 60 Hz
Electrical output kW 2,300 2,300
Electrical efficiency ** % 43.6 43.4
Thermal output kW 2,254 2,206
Thermal efficiency ** % 42.8 40.5
Overall efficiency % 86.4 83.9
Power to heat ratio *** 1.02 1.07
TCG 3020 V20
XV = Optimized for operation with all biogases for requested power
Engine type 50 Hz 60 Hz
Electrical output kW 2,000 2,000
Electrical efficiency ** % 43.2 42.9
Thermal output kW 1,922 1,983
Thermal efficiency ** % 41.5 41.5
Overall efficiency % 84.7 84.4
Power to heat ratio *** 1.04 1.03

* 5% O2 and dry exhaust gases
** According to ISO 3046-1
*** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please remember that this is a theoretical value that may deviate from actually measured values.
The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Biogas, Landfill Gas, and Sewage Gas Applications, NOx ≤ 250 mg/Nm3 *

TCG 3020 V12
X = Optimized for operation with all biogases
Engine type 50 Hz
Electrical output kW 1,380
Electrical efficiency ** % 42.6
Thermal efficiency ** % 43.4
Overall efficiency % 86.0
Power to heat ratio *** 0.98
TCG 3020 V16
X = Optimized for operation with all biogases
Engine type 50 Hz
Electrical output kW 1,840
Electrical efficiency ** % 42.6
Thermal efficiency ** % 43.5
Overall efficiency % 86.1
Power to heat ratio *** 0.98
TCG 3020 V20
X = Optimized for operation with all biogases
Engine type 50 Hz 60 Hz
Electrical output kW 2,300 2,300
Electrical efficiency ** % 42.7 42.2
Thermal output kW 2,346 2,293
Thermal efficiency ** % 43.5 42.0
Overall efficiency % 86.2 84.2
Power to heat ratio *** 0.98 1.00
TCG 3020 V20
XV = Optimized for operation with all biogases for requested power
Engine type 50 Hz 60 Hz
Electrical output kW 2,000 2,000
Electrical efficiency ** % 42.2 41.7
Thermal output kW 1,999 2,060
Thermal efficiency ** % 42.2 43.0
Overall efficiency % 84.4 84.7
Power to heat ratio *** 1.00 0.97

* 5% O2 and dry exhaust gases
** According to ISO 3046-1
*** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please remember that this is a theoretical value that may deviate from actually measured values.
The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

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Specifications and Service Intervals: TCG 3020 Gas Engine

Dimensions and Weights

Engine type TCG 3020 V12 50Hz
Bore / stroke mm 170/195
Displacement dm3 89.0
Speed min-1 1,500
Mean piston speed m/s 9.8
Length mm 5,080
Width mm 1,815
Height mm 2,190
Dry weight genset kg 12,900
Engine type TCG 3020 V16 50Hz
Bore / stroke mm 170/195
Displacement dm3 89.0
Speed min-1 1,500
Mean piston speed m/s 9.8
Length mm 6,100
Width mm 1,815
Height mm 2,190
Dry weight genset kg 17,400
TCG 3020 V20
Engine type 50 Hz 60 Hz
Bore / stroke mm 170/195 170/195
Displacement dm3 89.0 89.0
Speed min-1 1,500 1,500
Mean piston speed m/s 9.8 9.8
Length mm 6,600 7,738
Width mm 1,815 1,815
Height mm 2,190 2,551
Dry weight genset kg 21,400 21,200
TCG 3020 V20
Z = Optimized for operation with propane gas
Engine type 50 Hz 60 Hz
Bore / stroke mm 170/195 170/195
Displacement dm3 89.0 89.0
Speed min-1 1,500 1500
Mean piston speed m/s 9.8 9.8
Length mm 6,500 7,738
Width mm 1,815 1,815
Height mm 2,190 2,551
Dry weight genset kg 17,980 21,200

* On request
The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Service Intervals

First Service * Cylinder head inspection General overhaul
High gas quality
(natural gas, mine gas (purified) propane gas)
4,000 oh 40,000 oh ** 80,000 oh
Medium gas quality
(biogas (purified), mine gas)
4,000 oh 32,000 oh ** 64,000 oh
Gas quality Low
(biogas, landfill gas, sewage gas)
3,000 oh 24,000 oh ** 48,000 oh

* after commissioning (E10)
The values given in this table are for information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.